2026/02/09
In the future, double roller press granulators will evolve towards intelligence, high efficiency and energy saving, precision and durability, flexibility and versatility, and environmental friendliness. They will be adapted to diverse scenarios such as organic fertilizers, compound fertilizers, new energy materials, and solid waste resource utilization, becoming the mainstream direction for powder molding equipment.
Intelligence is the core trend. The equipment will be equipped with PLC automatic control, online monitoring, and digital twin systems, enabling adaptive adjustment of roller gap, pressure, and feeding volume, significantly improving particle uniformity and stability; coupled with vibration, temperature, and wear sensors, it will achieve predictive maintenance, reduce downtime failures, and improve overall equipment utilization.
Energy saving and green production will become standard features. Energy-saving technologies such as servo hydraulics and variable frequency drives will be adopted to reduce overall energy consumption; the double roller press granulator production technology will be optimized to achieve binder-free, low-temperature dry granulation, reducing auxiliary material consumption and heat energy waste, aligning with carbon neutrality goals.
Continuous breakthroughs in core components and precision manufacturing will be achieved. High wear-resistant alloys, laser cladding, and ceramic coated roller surfaces will be widely used, extending service life and reducing replacement costs; the modular and standardized design of the entire machine will make roller and mold changes faster, allowing for quick adaptation to different particle shapes such as spherical, cylindrical, and elliptical, meeting the needs of multi-variety, small-batch flexible production.
Application fields will continue to expand, extending from traditional fertilizers to high-end fields such as lithium battery materials, chemicals, pharmaceuticals, and metallurgy, with equipment developing towards high pressure, high precision, and large scale. At the same time, the industry will shift from single equipment sales to integrated lines, process customization, and full life cycle services. Domestic equipment will gradually achieve independent development of core components, continuously improving cost-effectiveness and international competitiveness, and upgrading towards high-efficiency, intelligent, green, and versatile high-end molding equipment.
