2025/12/05
The energy-efficient performance of organic fertilizer disk granulator machines is significant. Whether compared to other types of granulators or newer models compared to older, more traditional models, their energy-saving advantages are outstanding. Further energy consumption can be reduced through process adaptation. Specifically:
1. Significantly lower energy consumption compared to other granulators: It relies on the material's own adhesion and the centrifugal force of the rotating disc for granulation, eliminating the need for a high-power motor to provide forced extrusion pressure like an extrusion granulator. Its motor power is typically only 5-7.5kW, while an extrusion granulator requires 15-22kW, reducing energy consumption per ton of material by 50%; and compared to equipment like fertilizer rotary drum granualtors, it also reduces power consumption by 10%-20%.
2. New Model Offers Energy Efficiency Upgrades Compared to Traditional Models: The new 2025 disc granulator, equipped with a low-power motor and optimized transmission system, saves 25%-30% more energy than traditional disc granulators. Some models with intelligent systems can reduce energy consumption per ton of material to 11 kWh, a 27% reduction compared to older pot granulators. For example, an organic fertilizer plant in Shandong, after adopting the new model, consumes approximately 50,000 kWh annually, with energy costs of only 40,000 yuan, far lower than traditional equipment.
4. Process Adaptability Reduces Additional Energy Consumption: It is adaptable to well-rotted organic fertilizer raw materials with a moisture content of 30%-35%, eliminating the need for additional drying pretreatment and saving energy from drying equipment. Combined with a non-powered combined scraper, it further reduces auxiliary power consumption. Furthermore, the equipment has fewer vulnerable parts and is easier to maintain, reducing energy waste caused by frequent downtime for maintenance.
