2026/09/11
The new-type two-in-one organic fertilizer granulator takes a different approach, combining the initial formation stage and the refinement stage into a single process. This equipment integrates mixing and granulation functions into one unit, utilizing a multi-stage internal processing structure. For high-moisture, high-fiber materials—such as fermented chicken manure or crop stalks—mixing teeth first subject the material to intense shearing and kneading, followed by pellet formation and preliminary rounding within the drum. While traditional processes require a series of four separate machines (mixing-tooth granulator, elevator, buffer bin, and rounding machine), the two-in-one model completes the two-step forming process with a single machine, significantly reducing both equipment investment costs and the required floor space.
The organic fertilizer ball-shaping machine centrifugal force via a high-speed rotating disc, causing granules to tumble, rub against one another, and undergo mutual compression within the shaping chamber. Rather than relying on external pressure, this process utilizes the granules' own movement to achieve "self-polishing": sharp edges are gradually rounded off, while surface micro-depressions are compacted and smoothed. Crucially, this friction and compression further reduce internal voids, resulting in a denser structure and significantly higher compressive strength, making the granules resistant to breakage and moisture absorption during storage. Following this spheronization process, the granules typically achieve a sphericity exceeding 95%, meeting commercial standards for flowability and visual uniformity.
These three stages are typically arranged in series within a complete organic fertilizer production line: the disc granulator handles the initial formation of spherical nuclei from powdered raw materials; the "two-in-one" granulator employs an integrated approach to streamline the transition from wet material to formed pellets; and the spheronizer performs the final finishing touches. Each stage addresses a specific aspect—the disc granulator focuses on volume, the two-in-one unit on process simplification, and the spheronizer on quality—yet the ultimate goal remains the same: ensuring that every granule emerging from the production line can withstand the rigors of the journey from warehouse to field.
