Development Trends of Half-Wet Material Crushers

2026/01/21

As a core equipment in organic fertilizer and solid waste treatment production lines, the development of Half-wet material crusher is evolving towards intelligent self-adaptation, high efficiency and low consumption, green integration, and customized applications. In terms of intelligence, the fertilizer crusher integrates humidity and torque sensors, automatically adjusting rotation speed, feeding volume, and tool clearance based on AI algorithms to adapt to various materials with moisture content ranging from 30% to 80%.  Simultaneously, digital twin technology enables remote operation and predictive maintenance, while the variable frequency drive system reduces energy consumption per ton of material to 15-25 kWh, saving 30%-40% compared to traditional models.

High-efficiency anti-sticking and wear-resistant upgrades are key breakthroughs. The dual-stage rotor, combined with a shear-extrusion-impact composite crushing process, achieves precise particle size control of 3-20mm, with material uniformity exceeding 90%, directly shortening the subsequent organic fertilizer fermentation cycle by 15%. The equipment cavity wall uses an anti-sticking coating, coupled with a self-cleaning screen and negative pressure discharge structure, effectively solving the problem of high-moisture materials sticking to the wall and clogging. The application of gradient tungsten carbide hammerheads and alloy tools extends the service life of wear parts to 6-12 months, and the modular quick-change design halves maintenance time.

Furthermore, customized special models are rapidly iterating.  For different materials such as livestock and poultry manure, kitchen waste, and municipal sludge, the equipment strengthens fiber shearing, corrosion resistance, and anti-winding performance to meet diverse production scenarios. Driven by the construction of "waste-free cities," the market size of this equipment is expected to reach 5.5 billion RMB by 2026, and industry technical thresholds and standards will continue to improve.

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